Three-dimensional flexible welding tooling platform

The three-dimensional flexible welding tooling platform serves as an advanced workbench tailored for welding large aircraft wall panel parts. It provides crucial support and compression functionalities, effectively replacing traditional methods that involve manual lifting and lowering of workbenches. This innovative platform significantly reduces labor intensity for operators while enhancing efficiency and accuracy in the welding process.

1. Work Surface:

The platform features a meticulously crafted work surface with precision-engineered holes (D28 series: 100mm × 100mm or D16 series: 50mm × 50mm) and grid markings on each of its five working surfaces. These surfaces maintain strict tolerances for plane, parallel, and vertical alignments, ensuring high accuracy during use. Customizable in size from 1000mm × 1000mm to 4000mm × 2000mm, the tabletop can also incorporate guide rails for seamless module connections.

2. Modules:

Standard modules include a variety of clamping options such as clamping right-angle blocks, L-shaped blocks, U-shaped blocks, universal stop blocks, and adjustable angle dies (0~225°). These modules are equipped with standard holes spaced at 50mm or 25mm intervals, facilitating versatile workpiece positioning and secure clamping.

3. Connecting Pins:

Essential for implementing the platform's hole system clamping mechanism, connecting pins feature five steel balls that lock securely into position with a maximum force of 5 tons (shearing force up to 25 tons). These pins come in various shapes and lengths to accommodate diverse clamping needs effectively.

4. Clamps:

Available in plane, vertical, and 45° configurations, clamps offer flexibility in clamping direction and operation mode (bolt, handle spiral, manual, pneumatic, or hydraulic). Notably, spiral clamps with compensation provide elastic expansion to offset lateral forces during clamping, ensuring minimal deformation and precise alignment. Clamping heads are crafted from carbon steel, stainless steel, or nylon to suit different workpiece requirements.

Transform your products manufacturing process with the cutting-edge three-dimensional flexible welding tooling platform. Engineered for precision and efficiency, it eliminates the inefficiencies of traditional workbenches, empowering your team to achieve superior welding quality and reduced setup times. Whether you're tackling intricate components or others, our platform's modular design and high-precision features ensure unmatched performance and reliability. Invest in innovation and elevate your production capabilities with our customizable solution today.